| |
| Contents |
| |
| Preface | v |
| Contributors | xxiii |
| | |
| 1 | Characteristics and Quantity of Biosolids | |
| | Nazih K. Shammas and Lawrence K. Wang | 1 |
| | 1. | Introduction | 1 |
| | 2. | Primary Biosolids | 3 |
| | | 2.1 | Estimation of Primary Biosolids Production | 3 |
| | | 2.2 | Factors Affecting Solids Removal | 7 |
| | | 2.3 | Composition and Characteristics of Primary Biosolids | 9 |
| | 3. | Biological Biosolids | 10 |
| | | 3.1 | General Characteristics | 10 |
| | | 3.2 | Activated Sludge | 10 |
| | | 3.3 | Trickling Filter Biosolids | 22 |
| | | 3.4 | Biosolids from Rotating Biological Contactors | 26 |
| | | 3.5 | Coupled Attached-Suspended Growth Biosolids | 26 |
| | | 3.6 | Denitrification Biosolids | 27 |
| | 4. | Chemical Biosolids | 27 |
| | 5. | Characteristics of Biosolids | 28 |
| | | 5.1 | Specific Gravity and Volatility | 28 |
| | | 5.2 | Preconcentration or Dewatering of Biosolids | 29 |
| | | 5.3 | Particle Surface Charge and Hydration | 31 |
| | | 5.4 | Particle Size | 32 |
| | | 5.5 | Compressibility | 33 |
| | | 5.6 | Biosolids Temperature | 34 |
| | | 5.7 | Ratio of Volatile Solids to Fixed Solids | 34 |
| | | 5.8 | Biosolids pH | 34 |
| | | 5.9 | Septicity | 34 |
| | | 5.10 | Trace Elements and Heavy Metals | 34 |
| | 6. | Examples | 35 |
| | | 6.1 | Example 1: Determination of Biosolids Volume | 35 |
| | | 6.2 | Example 2: Determination of Solids Content After Digestion | 36 |
| | | 6.3 | Example 3: Determination of Biosolids Production | 36 |
| | | 6.4 | Example 4: Interaction of Yield Calculations and the Quantitative Flow Diagram | 40 |
| | Nomenclature | 40 |
| | References | 41 |
| | | | |
| 2 | Gravity Thickening | |
| | Nazih K. Shammas and Lawrence K. Wang | 45 |
| | 1. | Introduction | 45 |
| | | 1.1 | General | 45 |
| | | 1.2 | Gravity-Thickening | 46 |
| | | 1.3 | Process Evaluation | 46 |
| | | 1.4 | Types and Occurrence of Thickening Processes | 47 |
| | 2. | Sedimentation Basins | 47 |
| | | 2.1 | Primary Sedimentation | 47 |
| | | 2.2 | Secondary Sedimentation | 47 |
| | 3. | Gravity Thickeners | 47 |
| | | 3.1 | Introduction | 47 |
| | | 3.2 | Theory | 48 |
| | | 3.3 | System Design Considerations | 49 |
| | 4. | Cost | 55 |
| | | 4.1 | Capital Cost | 55 |
| | | 4.2 | Operating and Maintenance Cost | 55 |
| | 5. | Design of Thickeners | 56 |
| | | 5.1 | Input Data | 57 |
| | | 5.2 | Design Parameters | 58 |
| | | 5.3 | Design Procedure | 59 |
| | | 5.4 | Output Data | 61 |
| | 6. | Design Example 1 | 61 |
| | | 6.1 | Thickener Surface Area | 61 |
| | | 6.2 | Hydraulic Loading | 62 |
| | | 6.3 | Torque Requirements | 62 |
| | | 6.4 | Tank Depth | 62 |
| | 7. | Design Example 2 | 63 |
| | | 7.1 | Quantity of Sludge and Solids | 63 |
| | | 7.2 | Surface Area of Thickeners | 63 |
| | | 7.3 | Diameter of Thickeners | 64 |
| | 8. | Design Example 3 | 64 |
| | | 8.1 | Height of Sludge at the Required Solids Concentration (C") | 64 |
| | | 8.2 | Surface Area of Thickener | 64 |
| | | 8.3 | Solid Loading | 65 |
| | Nomenclature | 66 |
| | References | 66 |
| | Appendix | 69 |
| | | |
| 3 | Flotation Thickening | |
| | Lawrence K. Wang, Nazih K. Shammas, William A. Selke, and Donald B. Aulenbach | 71 |
| | 1. | Introduction | 71 |
| | | 1.1 | Flotation Processes | 71 |
| | | 1.2 | DAF Thickener Components | 72 |
| | | 1.3 | DAF Thickener Advantages and Disadvantages | 72 |
| | 2. | DAF Thickener Process Description | 73 |
| | | 2.1 | Full presentation DAF-Thickening System | 74 |
| | | 2.2 | Partial Pressurization DAF-Thickening System | 74 |
| | | 2.3 | Recycle Pressurization DAF-Thickening System | 74 |
| | 3. | Process Applications and Limitations | 75 |
| | | 3.1 | Sludge Thickening Applications | 76 |
| | | 3.2 | DAF Thickening Process Limitations | 76 |
| | 4. | Process Design Considerations | 76 |
| | | 4.1 | Rectangular or Circular Shape | 76 |
| | | 4.2 | Concrete or Steel Construction | 76 |
| | | 4.3 | Pilot-Scale or Bench-Scale Experiments | 78 |
| | | 4.4 | Influent Feed Characteristics | 78 |
| | | 4.5 | Thickener Surface Area | 79 |
| | | 4.6 | Air-to-Solids Ratio | 81 |
| | | 4.7 | Polymer Usage | 83 |
| | | 4.8 | Pressurization System | 83 |
| | | 4.9 | Operating Pressure | 83 |
| | | 4.10 | Quantity of Pressurized Flow | 84 |
| | | 4.11 | Number of Units | 84 |
| | | 4.12 | Feed Sludge Line | 84 |
| | | 4.13 | Thickened Sludge Removal | 84 |
| | | 4.14 | Bottom Sludge Draw Off, Subnatant Line, Pressurized Flow Piping, and Controls | 84 |
| | 5. | Process Performance | 85 |
| | | 5.1 | Performance Data | 85 |
| | | 5.2 | Factors Affecting Performance | 85 |
| | 6. | Process Cost and Operation Considerations | 86 |
| | | 6.1 | Capital Cost | 86 |
| | | 6.2 | Operating and Maintenance Costs | 87 |
| | 7. | Process Reliability and Environmental Impact | 87 |
| | | 7.1 | Reliability | 87 |
| | | 7.2 | Environmental Impact | 87 |
| | 8. | Process Design Criteria and Procedures | 88 |
| | | 8.1 | Design Criteria | 88 |
| | | 8.2 | Input Data of DAF Thickener Design | 88 |
| | | 8.3 | Design Parameters | 89 |
| | | 8.4 | Design Procedure for DAF Thickener With No Recycle (Direct Pressurization) | 89 |
| | | 8.5 | Design Procedures for DAF Thickener With Recycle | 90 |
| | | 8.6 | Output Data of DAF Thickener Design | 91 |
| | 9. | Design and Application Examples | 91 |
| | | 9.1 | Example 1. Design of a DAF Thickener With No Recycle | 91 |
| | | 9.2 | Example 2. Design of a DAF Thickener With Recycle | 93 |
| | | 9.3 | Example 3. Complete DAF Thickening System Design | 95 |
| | Nomenclature | 97 |
| | References | 97 |
| | Appendix | 100 |
| | | |
| 4 | Centrifugation Clarification and Thickening | |
| | Lawrence K. Wang, Shoou-Yuh Chang, Yung-Tse Hung, H. S. Muralidhara, and Satya P. Chauhan | 101 |
| | 1. | Introduction | 101 |
| | 2. | Principles | 102 |
| | 3. | Types of Water Associated with Solid Particles | 102 |
| | 4. | Types of Centrifuges | 103 |
| | | 4.1 | Basket Centrifuge | 103 |
| | | 4.2 | Solid-Bowl Centrifuge | 104 |
| | | 4.3 | Disc Centrifuge | 107 |
| | 5. | Performance of Centrifuges in Sludge Dewatering | 109 |
| | | 5.1 | Separation of Municipal Wastewater Treatment Plant Sludges by Centrifugation | 109 |
| | | 5.2 | Separation of Pulp and Paper Sludges by Centrifugation | 110 |
| | | 5.3 | Separation of Electroplating by Centrifugation | 112 |
| | | 5.4 | Separation of Coals and Refuse by Centrifugation | 114 |
| | | 5.5 | Separation of Metallurgical Refinery Sludge by Centrifugation | 121 |
| | | 5.6 | Separation of Cannery Waste Biological Sludge by Centrifugation | 122 |
| | | 5.7 | Separation of Potato Wastes by Centrifugation | 122 |
| | 6. | Centrifugation Design Considerations | 122 |
| | | 6.1 | General Guidelines for Selecting a Centrifuge for Sludge Dewatering | 122 |
| | | 6.2 | Centrifuge Manufacturers | 123 |
| | | 6.3 | Materials for Centrifuge Construction | 124 |
| | | 6.4 | Advantages and Disadvantages of Centrifugation in Various Applications | 124 |
| | | 6.5 | Design Criteria, Input Data, and Design Parameters | 125 |
| | | 6.6 | Design Procedure | 125 |
| | 7. | Operation and Maintenance | 126 |
| | | 7.1 | Troubleshooting | 126 |
| | | 7.2 | Preventive Maintenance | 126 |
| | | 7.3 | Noise and Odor Control | 128 |
| | 8. | Design and Practical Application Examples | 128 |
| | | 8.1 | Example 1: Centrifugation System Design | 128 |
| | | 8.2 | Example 2: Centrifugation System Chemical Requirements | 129 |
| | | 8.3 | Example 3: Centrifugation System Cost Estimation | 129 |
| | | 8.4 | Example 4: Centrifugation Case Study | 129 |
| | Nomenclature | 131 |
| | References | 132 |
| | | |
| 5 | Anaerobic Digestion | |
| | Jerry R. Taricska, David A. Long, J. Paul Chen, Yung-Tse Hung, and Shuai-Wen Zou | 135 |
| | 1. | Introduction | 135 |
| | 2. | Theory | 136 |
| | | 2.1 | Nature of organic Wastes | 136 |
| | | 2.2 | Biochemistry and Microbiology of the Anaerobic Process | 137 |
| | | 2.3 | Reactor Configurations | 138 |
| | | 2.4 | Organic Loading Parameters | 140 |
| | | 2.5 | Time and Temperature Relationships | 141 |
| | | 2.6 | Nutrient Requirements | 142 |
| | | 2.7 | Gas Production and Utilization | 142 |
| | 3. | Design Practice | 144 |
| | | 3.1 | Anaerobic Treatability Studies | 144 |
| | | 3.2 | Anaerobic Reactor Design and Sizing | 146 |
| | | 3.3 | Tank Construction and System Components | 149 |
| | | 3.4 | System Equipment and Appurtenances | 150 |
| | | 3.5 | Gas Utilization | 159 |
| | | 3.6 | Sludge Pumping and Piping Considerations | 160 |
| | 4. | Management of Digestion | 160 |
| | | 4.1 | Control of Sludge Feed | 160 |
| | | 4.2 | Withdrawal of Sludge and Supernatant | 161 |
| | | 4.3 | Maintenance of Reactor Stability | 161 |
| | | 4.4 | Digester Performance Criteria | 162 |
| | 5. | Capital and Operating Costs | 162 |
| | | 5.1 | Generals | 162 |
| | | 5.2 | Items Included in Cost Estimates | 162 |
| | 6. | Design Examples | 163 |
| | | 6.1 | Example Using Standards Design | 163 |
| | | 6.2 | Example Using Solids Loading Factor | 165 |
| | | 6.3 | Example Using Modified Anaerobic Contact Process | 167 |
| | 7. | Recent Development in Anaerobic Process | 168 |
| | Nomenclature | 173 |
| | References | 173 |
| | | |
| 6 | Aerobic Digestion | |
| | Nazih K. Shammas and Lawrence K. Wang | 177 |
| | 1. | Introduction | 177 |
| | 2. | Process Description | 178 |
| | | 2.1 | Microbiology | 178 |
| | | 2.2 | Advantages | 178 |
| | | 2.3 | Disadvantages | 178 |
| | 3. | Process Variations | 179 |
| | | 3.1 | Conventional Semibatch Operation | 179 |
| | | 3.2 | Conventional Continuous Operation | 179 |
| | | 3.3 | Autothermal Thermophilic Aerobic Digestion (Using Air) | 179 |
| | | 3.4 | Autothermal Thermophilic Aerobic Digestion (Using Oxygen) | 181 |
| | 4. | Design Considerations | 181 |
| | | 4.1 | Temperature | 181 |
| | | 4.2 | Solids Reduction | 182 |
| | | 4.3 | Oxygen Requirements | 183 |
| | | 4.4 | Mixing | 184 |
| | | 4.5 | pH Reduction | 184 |
| | | 4.6 | Dewatering | 184 |
| | 5. | Process Performance | 185 |
| | | 5.1 | Total Volatile Solids Reduction | 185 |
| | | 5.2 | Supernatant Quality | 185 |
| | 6. | Process Design | 186 |
| | | 6.1 | Input Data | 186 |
| | | 6.2 | Design Parameters | 186 |
| | | 6.3 | Design Procedure | 186 |
| | | 6.4 | Output Data | 189 |
| | 7. | Cost | 189 |
| | | 7.1 | Capital Cost | 189 |
| | | 7.2 | Operation and Maintenance Cost | 190 |
| | 8. | Recent Developments and Summary | 191 |
| | | 8.1 | Recent Developments | 191 |
| | | 8.2 | Summary | 192 |
| | 9. | Design Examples | 193 |
| | | 9.1 | Example 1 | 193 |
| | | 9.2 | Example 2 | 195 |
| | Nomenclature | 199 |
| | References | 199 |
| | Appendix | 205 |
| | | |
| 7 | Lime Stabilization | |
| | Clint Williford, Wei-Yin Chen, Nazih K. Shammas, and Lawrence K. Wang | 207 |
| | 1. | Introduction | 207 |
| | 2. | Process Description | 208 |
| | | 2.1 | History | 208 |
| | | 2.2 | Current Status and Regulations | 208 |
| | | 2.3 | Applicability | 211 |
| | | 2.4 | Theory of the Process | 212 |
| | | 2.5 | Advantages and Disadvantages | 212 |
| | | 2.6 | Environmental Impacts | 213 |
| | 3. | Design Criteria | 213 |
| | 4. | Process Performance | 217 |
| | | 4.1 | Deodorization | 217 |
| | | 4.2 | Pathogen Reduction | 218 |
| | | 4.3 | Dewatering and Settling Characteristics | 219 |
| | | 4.4 | Chemical Characteristics | 220 |
| | 5. | Process Design | 223 |
| | | 5.1 | Design of Lime Handling Facilities | 223 |
| | | 5.2 | Biosolids-Lime Mixing Tank Design | 228 |
| | | 5.3 | PSRP Treatment to Meet Class B Requirements | 230 |
| | | 5.4 | PFRP Treatment to Meet Class A Requirements | 231 |
| | 6. | Cost and Energy Usage | 232 |
| | | 6.1 | Capital and Operating Costs | 232 |
| | | 6.2 | Energy Usage | 234 |
| | | 6.3 | Design Comparison for Lime-Only and Supplemental Heating Pasteurization | 234 |
| | 7. | Design Example | 235 |
| | | 7.1 | Design Loading | 235 |
| | | 7.2 | System Description | 236 |
| | | 7.3 | Component Sizing | 237 |
| | Nomenclature | 238 |
| | References | 238 |
| | Appendix | 241 |
| | | |
| 8 | Pressurized Ozonation | |
| | Lawrence K. Wang and Nazih K. Shammas | 243 |
| | 1. | Introduction | 243 |
| | | 1.1 | Oxyozosynthesis Sludge Management System | 244 |
| | | 1.2 | Oxyozosynthesis Wastewater Reclamation System | 247 |
| | 2. | Description of Processes | 249 |
| | | 2.1 | Ozonation and Oxygenation Process | 249 |
| | | 2.2 | Flotation Process | 251 |
| | | 2.3 | Filter Belt Press | 255 |
| | | 2.4 | Performance of Oxyozosynthesis Sludge Management System | 257 |
| | | 2.5 | Performance of Oxyozosynthesis Wastewater Reclamation System | 259 |
| | 3. | Formation and Generation of Ozone | 260 |
| | | 3.1 | Formation of Ozone | 260 |
| | | 3.2 | Generation of Ozone | 261 |
| | 4. | Requirements for Ozonation Equipment | 264 |
| | | 4.1 | Feed Gas Equipment | 264 |
| | | 4.2 | Ozone Generators | 266 |
| | | 4.3 | Ozone Contactors | 266 |
| | 5. | Properties of Ozone | 269 |
| | 6. | Disinfection by Ozone | 274 |
| | 7. | Oxidation by Ozone | 277 |
| | | 7.1 | Ozone Reaction with Inorganics | 277 |
| | | 7.2 | Ozone Reaction with Organic Material | 280 |
| | 8. | Oxygenation and Ozonation Systems | 285 |
| | | 8.1 | Oxygenation Systems | 285 |
| | | 8.2 | Ozonation Systems | 289 |
| | | 8.3 | Removal of Pollutants from Waste by Ozonation | 291 |
| | Nomenclature | 291 |
| | Acknowledgments | 292 |
| | References | 292 |
| | | |
| 9 | Low-Temperature Thermal Treatment Processes | |
| | Lawrence K. Wang, Clint Williford, Wei-Yin Chen, and Nazih K. Shammas | 299 |
| | 1. | Introduction | 299 |
| | 2. | Heat Conditioning Process | 299 |
| | | 2.1 | Process Description | 299 |
| | | 2.2 | Process Applications and Limitations | 300 |
| | | 2.3 | Design Considerations | 301 |
| | 3. | Heat Drying Process | 304 |
| | | 3.1 | Process Description | 304 |
| | | 3.2 | Design Considerations | 305 |
| | 4. | Design and Application Examples | 309 |
| | | 4.1 | Example 1 | 309 |
| | | 4.2 | Example 2 | 314 |
| | | 4.3 | Example 3 | 317 |
| | | 4.4 | Example 4 | 320 |
| | | 4.5 | Example 5 | 322 |
| | | 4.6 | Example 6 | 324 |
| | | 4.7 | Example 7 | 326 |
| | | 4.8 | Example 8 | 326 |
| | | 4.9 | Example 9 | 327 |
| | Nomenclature | 327 |
| | References | 328 |
| | | |
| 10 | Irradiation and Solid Substances Disinfection | |
| | Lawrence K. Wang, J. Paul Chen, and Robert Ziegler | 331 |
| | 1. | Introduction | 331 |
| | | 1.1 | Disinfection and Irradiation | 331 |
| | | 1.2 | Pathogenic Organisms | 332 |
| | | 1.3 | Pathogen Occurrence in the United States | 332 |
| | | 1.4 | Potential Human Exposure to Pathogens | 332 |
| | 2. | Pathogens and Their Characteristics | 333 |
| | | 2.1 | Viruses | 333 |
| | | 2.2 | Bacteria | 334 |
| | | 2.3 | Parasites | 334 |
| | | 2.4 | Fungi | 336 |
| | 3. | Solid Substances Disinfection | 336 |
| | | 3.1 | Long-Term Storage | 336 |
| | | 3.2 | Chemical Disinfection | 336 |
| | | 3.3 | Low Temperature Thermal Processes for Disinfection | 337 |
| | | 3.4 | High Temperature Thermal Processes for Disinfection | 338 |
| | | 3.5 | Composting | 338 |
| | | 3.6 | High Energy Radiation | 339 |
| | 4. | Disinfection with Electron Irradiation | 339 |
| | | 4.1 | Electron Irradiation Process Description | 340 |
| | | 4.2 | Electron Irradiation Design Considerations | 341 |
| | | 4.3 | Electron Irradiation Operational Considerations | 342 |
| | | 4.4 | Electron Irradiation performance | 342 |
| | 5. | Disinfection with γ -Irradiation | 343 |
| | | 5.1 | γ -Irradiation Systems | 343 |
| | | 5.2 | γ -Irradiation Design Considerations | 346 |
| | | 5.3 | γ -Irradiation Operational Considerations | 348 |
| | References | 349 |
| | | |
| 11 | Inorganic Chemical Conditioning and Stabilization | |
| | Nazih K. Shammas and Lawrence K. Wang | 353 |
| | 1. | Introduction | 353 |
| | 2. | Factors Affecting Biosolids Conditioning | 354 |
| | 3. | Inorganic Chemical Conditioning | 356 |
| | | 3.1 | Ferric Chloride | 356 |
| | | 3.2 | Lime | 357 |
| | | 3.3 | Dosage Requirements | 357 |
| | | 3.4 | Other Types of Inorganic Conditioners | 357 |
| | 4. | Organic Polymers | 359 |
| | 5. | Selection of a Conditioning Chemical | 359 |
| | | 5.1 | Jar Test | 359 |
| | | 5.2 | Filter Leaf Testing | 360 |
| | | 5.3 | Buchner Funnel Test for Determination of Specific Resistances | 362 |
| | | 5.4 | Capillary Suction Time | 364 |
| | 6. | Cost | 364 |
| | | 6.1 | Capital Cost | 364 |
| | | 6.2 | Operation and Maintenance Cost | 365 |
| | 7. | Thermal Conditioning | 368 |
| | | 7.1 | HT Process | 369 |
| | | 7.2 | LPO Process | 370 |
| | | 7.3 | Economic Considerations | 372 |
| | | 7.4 | Advantages and Disadvantages of HT/LPO Conditioning | 372 |
| | 8. | Miscellaneous Conditioning Processes | 373 |
| | | 8.1 | Elutriation | 373 |
| | | 8.2 | Freeze-Thaw | 373 |
| | | 8.3 | Mechanical Screening and Grinding | 374 |
| | | 8.4 | Bacteria | 374 |
| | | 8.5 | Electricity | 375 |
| | | 8.6 | Solvent Extraction | 375 |
| | | 8.7 | Ultrasonic | 375 |
| | 9. | Biosolids Stabilization | 375 |
| | 10. | Chlorine Stabilization | 376 |
| | | 10.1 | Process Description | 376 |
| | | 10.2 | Advantages and Disadvantages | 378 |
| | | 10.3 | Chlorine Requirements | 379 |
| | | 10.4 | Characteristics of Chlorine-Stabilized Materials | 380 |
| | | 10.5 | Costs | 381 |
| | 11. | Design Example | 383 |
| | Nomenclature | 384 |
| | References | 384 |
| | Appendix | 388 |
| |
| 12 | Elutriation and Polymer Conditioning | |
| | Lawrence K. Wang, Shoou-Yuh Chang, Yung-Tse Hung, and J. Paul Chen | 389 |
| | 1. | Elutriation Process Description | 389 |
| | 2. | Elutriation Process Design Considerations | 390 |
| | | 2.1 | Reactor Design Considerations | 390 |
| | | 2.2 | Elutriate Disposal Considerations | 391 |
| | | 2.3 | New Technology Considerations | 391 |
| | | 2.4 | Benefit | 392 |
| | 3. | Elutriation Process Design Procedures | 392 |
| | | 3.1 | Multiple Elutriation in a Single Tank | 392 |
| | | 3.2 | Countercurrent Elutriation in Multiple Tanks | 393 |
| | 4. | Chemical Conditioning with Soluble Organic and Inorganic Polymers | 394 |
| | | 4.1 | Soluble Nonionic Organic Polymers | 394 |
| | | 4.2 | Soluble Ionic Organic Polymers (Polyelectrolytes) | 394 |
| | | 4.3 | Polyelectrolyte Conditioning Process for Sludge Thickening | 396 |
| | | 4.4 | Polyelectrolyte Conditioning Process for Dewatering | 398 |
| | | 4.5 | Inorganic Polymer Conditioning Process for Thickening and Dewatering | 399 |
| | | 4.6 | Polyelectrolytes Determination and Process Control | 399 |
| | 5. | Design Examples | 399 |
| | | 5.1 | Example 1 | 399 |
| | | 5.2 | Example 2 | 400 |
| | | 5.3 | Example 3 | 400 |
| | | 5.4 | Example 4 | 400 |
| | Nomenclature | 401 |
| | Acknowledgments | 401 |
| | References | 401 |
| | | |
| 13 | Drying Beds | |
| | Lawrence K. Wang, Y an Li, Nazih K. Shammas, and George P. Sakellaropoulos | 403 |
| | 1. | Introduction | 403 |
| | 2. | Sludge Drying Beds Process Description | 404 |
| | | 2.1 | General Process Description | 404 |
| | | 2.2 | Operation and Operating Variables | 406 |
| | | 2.3 | Advantages and Disadvantages | 406 |
| | 3. | Types of Sludge Drying Beds | 407 |
| | | 3.1 | Conventional Sand Drying Beds | 407 |
| | | 3.2 | Paved Dying Beds | 408 |
| | | 3.3 | Wedge-Wire Drying Beds | 408 |
| | | 3.4 | Vacuum-Assisted Drying Beds | 409 |
| | 4. | Process Applications and Limitations | 410 |
| | 5. | Process Performance, Theory, and Principles | 410 |
| | 6. | Design Criteria, Requirements, and Other Considerations | 415 |
| | | 6.1 | Land Requirements | 415 |
| | | 6.2 | Covered Beds | 416 |
| | | 6.3 | Sludge Conditioning | 416 |
| | | 6.4 | Sludge Removal | 416 |
| | | 6.5 | Sidestreams | 417 |
| | | 6.6 | Bed Sizing Criteria | 417 |
| | 7. | Environmental Impact and Energy Consumption | 417 |
| | 8. | Cost | 420 |
| | | 8.1 | Capital Costs | 420 |
| | | 8.2 | Operating and Maintenance Cost | 420 |
| | 9. | Process Monitoring | 421 |
| | 10. | Design and Application Examples | 422 |
| | | 10.1 | Example 1 | 422 |
| | | 10.2 | Example 2 | 423 |
| | | 10.3 | Example 3 | 427 |
| | | 10.4 | Example 4 | 427 |
| | | 10.5 | Example 5 | 427 |
| | Nomenclature | 428 |
| | References | 428 |
| | | |
| 14 | Animal Wastes Treatment Using Anaerobic Lagoons | |
| | Lawrence K. Wang, Yung-Tse Hung, and J. Paul Chen | 431 |
| | 1. | Introduction | 431 |
| | 2. | Process Description | 432 |
| | 3. | Applications and Limitations | 432 |
| | 4. | Expected Process Performance and Reliability | 432 |
| | 5. | Process Design | 433 |
| | | 5.1 | Minimum Treatment Volume | 433 |
| | | 5.2 | Waste Volume for Treatment Period | 434 |
| | | 5.3 | Sludge Volume | 436 |
| | | 5.4 | Lagoon Volume Requirement | 436 |
| | | 5.5 | Anaerobic Lagoons | 437 |
| | | 5.6 | Data Gathering and Compilation for Design | 437 |
| | 6. | Energy Consumption and Costs of Anaerobic Lagoons | 440 |
| | 7. | Waste Storage Ponds | 441 |
| | | 7.1 | Process Description | 441 |
| | | 7.2 | Process Design | 441 |
| | 8. | Design and Application Examples | 443 |
| | | 8.1 | Example 1 | 443 |
| | | 8.2 | Example 2 | 443 |
| | | 8.3 | Example 3 | 443 |
| | | 8.4 | Example 4 | 445 |
| | | 8.5 | Example 5 | 447 |
| | | 8.6 | Example 6 | 448 |
| | | 8.7 | Example 7 | 448 |
| | Nomenclature | 449 |
| | References | 449 |
| | | |
| 15 | Vertical Shaft Digestion, Flotation, and Biofiltration | |
| | Lawrence K. Wang, Nazih K. Shammas, Jeffrey Guild, and David Pollock | 451 |
| | 1. | Introduction | 451 |
| | | 1.1 | Biosolids Treatment | 451 |
| | | 1.2 | VSB and VSD | 451 |
| | | 1.3 | Vertical Shaft Flotation (VSF) Thickening Process | 453 |
| | | 1.4 | Gas-Phase Biofiltration | 454 |
| | | 1.5 | Biosolids Digestion and Stabilization | 454 |
| | 2. | Principles of Vertical Shaft Digestion (VSD) and Optional Anaerobic Digestion | 456 |
| | | 2.1 | Theory and Principles of Aerobic Digestion | 456 |
| | | 2.2 | Theory and Principles of Optional Anaerobic Digestion | 457 |
| | | 2.3 | Combined VSD and Anaerobic Digestion | 458 |
| | 3. | Description, Operation, and Applications of VSD System | 458 |
| | | 3.1 | Process Description | 458 |
| | | 3.2 | Process Operation | 458 |
| | | 3.3 | Process Applications | 459 |
| | 4. | Design Considerations of a Complete VSD System | 460 |
| | | 4.1 | ATAD-Air | 460 |
| | | 4.2 | ATAD-Oxygen | 461 |
| | | 4.3 | Flotation Thickening After VSD | 462 |
| | | 4.4 | Optional Dual Digestion System | 464 |
| | | 4.5 | Biosolids Dewatering Processes | 465 |
| | | 4.6 | Gas-Phase Biofiltration for Air Emission Control | 466 |
| | | 4.7 | Operational Controls of Biofiltration | 469 |
| | 5. | Case Study | 470 |
| | | 5.1 | Facility Design and Construction | 471 |
| | | 5.2 | VSD Demonstration Plan | 473 |
| | | 5.3 | Design Criteria Development for VSD | 475 |
| | 6. | Conclusions | 489 |
| | References | 489 |
| | Appendices | 493 |
| | | |
| 16 | Vacuum Filtration | |
| | Nazih K. Shammas and Lawrence K. Wang | 495 |
| | 1. | Filtration Dewatering Systems | 495 |
| | | 1.1 | Basic Theory | 496 |
| | | 1.2 | Filter Aids | 496 |
| | 2. | Principles of Vacuum Filtration | 497 |
| | 3. | Application and Performance | 501 |
| | 4. | Auxiliary Equipment | 504 |
| | 5. | Operating Factors | 505 |
| | | 5.1 | Machine Variables | 505 |
| | | 5.2 | Filter Media | 505 |
| | | 5.3 | Solids Feed Content | 506 |
| | 6. | Physical and Process Control | 507 |
| | | 6.1 | Physical Control | 507 |
| | | 6.2 | Process Control | 507 |
| | 7. | Upgrading Existing Units | 509 |
| | 8. | Case History | 510 |
| | 9. | Costs | 510 |
| | 10. | Example | 513 |
| | Nomenclature | 515 |
| | References | 515 |
| | Appendix | 518 |
| | | |
| 17 | Belt Filter Presses | |
| | Nazih K. Shammas and Lawrence K. Wang | 519 |
| | 1. | Introduction | 519 |
| | 2. | Principles of Belt Filters | 520 |
| | 3. | Advantages and Disadvantages | 521 |
| | 4. | Application and Performance | 522 |
| | 5. | Design Criteria | 523 |
| | 6. | Design of High Pressure Zone | 525 |
| | 7. | Odor Control | 527 |
| | 8. | Operation and Maintenance | 528 |
| | 9. | Costs | 530 |
| | 10. | Design Examples | 532 |
| | | 10.1 | Design Example 1 | 532 |
| | | 10.2 | Design Example 2 | 533 |
| | | 10.3 | Design Example 3 | 534 |
| | | 10.4 | Design Example 4 | 535 |
| | Nomenclature | 536 |
| | References | 537 |
| | Appendix | 539 |
| | | |
| 18 | Pressure Filtration | |
| | Nazih K. Shammas and Lawrence K. Wang | 541 |
| | 1. | Introduction | 541 |
| | 2. | Process Description | 543 |
| | 3. | Applicability | 546 |
| | 4. | Advances and Disadvantages | 546 |
| | 5. | Basis for System Design | 547 |
| | 6. | Evaluation of Design Parameters | 549 |
| | | 6.1 | Types of Tests | 549 |
| | | 6.2 | Test Procedures | 549 |
| | 7. | Design Procedures | 550 |
| | 8. | Support Equipment and Processes | 555 |
| | | 8.1 | Biosolids Conditioning Process | 555 |
| | | 8.2 | Feed Pump System | 557 |
| | | 8.3 | Cloth Washing and Cleaning | 558 |
| | | 8.4 | Dewatered Cake Breakers | 559 |
| | 9. | Operation, Maintenance, and Performance Characteristics | 559 |
| | | 9.1 | Control of Machine Variables | 560 |
| | | 9.2 | Control of Process Variables | 561 |
| | | 9.3 | Control Considerations | 561 |
| | 10. | Survey of Filter Presses | 562 |
| | 11. | General Equipment Selection Criteria | 567 |
| | 12. | Costs | 567 |
| | 13. | Design Examples | 569 |
| | | 13.1 | Design Example 1 | 569 |
| | | 13.2 | Design Example 2 | 574 |
| | Nomenclature | 577 |
| | References | 578 |
| | Appendix | 581 |
| | | |
| 19 | Evaporation Processes | |
| | Lawrence K. Wang, Nazih K. Shammas, Clint Williford, Wei-Yin Chen, and George P. Sakellaropoulos | 583 |
| | 1. | Introduction | 583 |
| | | 1.1 | Drying and Evaporation Processes | 583 |
| | | 1.2 | Natural Sludge Evaporation Lagoons and Evaporation Process Reactor | 584 |
| | 2. | Sludge Evaporation Lagoons (Sludge Drying Lagoons) | 585 |
| | | 2.1 | Process Description | 585 |
| | | 2.2 | Process Applications and Limitations | 586 |
| | | 2.3 | Design Considerations | 587 |
| | | 2.4 | Cost | 589 |
| | 3. | Evaporators | 590 |
| | | 3.1 | Process Description | 590 |
| | | 3.2 | Process Applications and Limitations | 593 |
| | | 3.3 | Design Considerations | 593 |
| | 4. | Design Examples | 597 |
| | | 4.1 | Example 1 | 597 |
| | | 4.2 | Example 2 | 598 |
| | | 4.3 | Example 3 | 599 |
| | | 4.4 | Example 4 | 600 |
| | | 4.5 | Example 5 | 601 |
| | | 4.6 | Example 6 | 601 |
| | | 4.7 | Example 7 | 601 |
| | | 4.8 | Example 8 | 603 |
| | | 4.9 | Example 9 | 604 |
| | | 4.10 | Example 10 | 605 |
| | Nomenclature | 609 |
| | References | 610 |
| | Appendix | 612 |
| | | |
| 20 | High Temperature Thermal Processes | |
| | Clint Williford, Wei-Yin Chen, Lawrence K. Wang, and Nazih K. Shammas | 613 |
| | 1. | Introduction | 613 |
| | 2. | Principles of High Temperature Operations - Combustion Factors | 614 |
| | | 2.1 | Sludge Fuel Values | 614 |
| | | 2.2 | Oxygen Requirements for Complete Combustion | 617 |
| | | 2.3 | Factors Affecting the Heat Balance | 617 |
| | | 2.4 | Example | 619 |
| | 3. | Technology Review | 620 |
| | | 3.1 | Incineration of Sludge FBF | 620 |
| | | 3.2 | Incineration of Sludge MHF | 624 |
| | | 3.3 | Codisposal by Combustion | 627 |
| | | 3.4 | SAC of Sludge | 629 |
| | 4. | Incineration Design Example | 632 |
| | | 4.1 | Problem Statement | 632 |
| | | 4.2 | Approximate Calculation Method | 633 |
| | | 4.3 | Theoretical Calculation method | 638 |
| | | 4.4 | Comparison of Approximate and Theoretical Calculation Methods | 641 |
| | 5. | Regulatory Matters | 642 |
| | Nomenclature | 642 |
| | References | 642 |
| | | |
| 21 | Biosolids Composting | |
| | Nazih K. Shammas and Lawrence K. Wang | 645 |
| | 1. | Introduction | 645 |
| | 2. | Applicability and Environmental Impact | 647 |
| | 3. | Compost Quality | 649 |
| | 4. | Process Description | 651 |
| | | 4.1 | Moisture | 651 |
| | | 4.2 | Temperature | 653 |
| | | 4.3 | pH | 653 |
| | | 4.4 | Nutrient Concentration | 653 |
| | | 4.5 | Oxygen Supply | 653 |
| | 5. | Design Criteria and Procedures | 654 |
| | | 5.1 | Compost Processes With No External Bulking Agent | 656 |
| | | 5.2 | Compost Processes Using External Bulking Agent | 658 |
| | 6. | Windrow Process | 659 |
| | | 6.1 | Methodology and Design | 659 |
| | | 6.2 | Energy Requirements | 662 |
| | | 6.3 | Public Health and Environmental Impacts | 662 |
| | 7. | Aerated Static Pile Process | 664 |
| | | 7.1 | Process Description | 664 |
| | | 7.2 | Individual Aerated Piles | 665 |
| | | 7.3 | Extended Aerated Piles | 666 |
| | | 7.4 | Oxygen Supply | 666 |
| | | 7.5 | Bulking Agents | 667 |
| | | 7.6 | Energy Requirements | 667 |
| | | 7.7 | Public Health and Environmental Impacts | 668 |
| | 8. | In-Vessel Composting System | 669 |
| | | 8.1 | Process Description | 669 |
| | | 8.2 | Advantages and Disadvantages | 673 |
| | | 8.3 | Applicability | 673 |
| | 9. | Costs | 674 |
| | 10. | Design Examples | 675 |
| | | 10.1 | Design Example 1 - Windrow Process | 675 |
| | | 10.2 | Design Example 2 - Extended Aerated Pile System | 678 |
| | Nomenclature | 682 |
| | References | 683 |
| | Appendix | 687 |
| | | |
| 22 | Vermicomposting Process | |
| | Lawrence K. Wang, Yung-Tse Hung, and Kathleen Hung Li | 689 |
| | 1. | Introduction | 689 |
| | | 1.1 | Summary | 689 |
| | | 1.2 | Process Description | 690 |
| | 2. | Technology Development | 690 |
| | 3. | Problems and Technology Breakthrough | 694 |
| | | 3.1 | Introduction | 694 |
| | | 3.2 | Problems | 694 |
| | | 3.3 | Progress in Vermicomposting Outside the United States | 696 |
| | 4. | Pioneers, Current Status, and Resources | 697 |
| | | 4.1 | Pioneers and Current Status | 697 |
| | 5. | Process Design Considerations | 698 |
| | | 5.1 | Process Adoption and Advantages | 698 |
| | | 5.2 | Process Operation and Troubleshooting | 699 |
| | | 5.3 | Process Limitations | 700 |
| | | 5.4 | Process Design Criteria | 700 |
| | 6. | Process Application Examples | 701 |
| | 7. | Future Development and Direction | 701 |
| | References | 701 |
| | | |
| 23 | Land Application of Biosolids | |
| | Nazih K. Shammas and Lawrence K. Wang | 705 |
| | 1. | Introduction | 705 |
| | 2. | Recycling of Biosolids Through Land Application | 706 |
| | 3. | Description | 706 |
| | 4. | Advantages and Disadvantages | 708 |
| | 5. | Design Criteria | 709 |
| | 6. | Performance | 710 |
| | 7. | Cost of Recycling Through Land Application | 712 |
| | 8. | Biosolids Disposal on Land (Landfill) | 712 |
| | 9. | Biosolids Landfill Methods | 713 |
| | | 9.1 | Biosolids-Only Trench Fill | 713 |
| | | 9.2 | Biosolids-Ony Area Fill | 714 |
| | | 9.3 | Co-Disposal With Refuse | 716 |
| | | 9.4 | Landfilling of Screenings, Grit, and Ash | 717 |
| | 10. | Preliminary Planning | 717 |
| | | 10.1 | Biosolids Characterization | 717 |
| | | 10.2 | Selection of a Landfilling Method | 719 |
| | | 10.3 | Site Selection | 719 |
| | 11. | Facility Design | 722 |
| | | 11.1 | Regulations and Standards | 722 |
| | | 11.2 | Site Characteristics | 722 |
| | | 11.3 | Landfill Type and Design | 724 |
| | | 11.4 | Ancillary Facilities | 724 |
| | | 11.5 | Landfill Equipment | 728 |
| | | 11.6 | Flexibility, Performance, and Environmental Impacts | 728 |
| | 12. | Operation and Maintenance | 728 |
| | | 12.1 | Operations Plan | 731 |
| | | 12.2 | Operating Schedule | 731 |
| | | 12.3 | Equipment Selection and Maintenance | 731 |
| | | 12.4 | Management and Reporting | 731 |
| | | 12.5 | Safety | 733 |
| | | 12.6 | Environmental Control | 733 |
| | 13. | Site Closure | 735 |
| | | 13.1 | Ultimate Use | 735 |
| | | 13.2 | Grading at Completion of Filling | 735 |
| | | 13.3 | Landscaping | 735 |
| | | 13.4 | Continued Leachate and Gas Control | 735 |
| | 14. | Costs of Biosolids Disposal on Land (Landfill) | 735 |
| | | 14.1 | General | 735 |
| | | 14.2 | Hauling of Biosolids | 736 |
| | | 14.3 | Energy Requirements | 738 |
| | | 14.4 | Costs | 738 |
| | 15. | Examples | 741 |
| | | 15.1 | Example 1 Typical Biosolids Application Rate Scenario | 741 |
| | | 15.2 | Example 2 Hauling of Biosolids | 741 |
| | Nomenclature | 742 |
| | References | 742 |
| | Appendix | 745 |
| | | |
| Appendix: Conversion Factors | |
| | Lawrence K. Wang | 747 |
| |
| Index | 811 |